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  • 圆压圆模切胶垫说明


    圆压圆模切胶垫说明:

    优力胶就是聚氨酯PU弹性体,是一种具有强度好,压缩变形小。介于塑料和橡胶之间的一种新型材料,具有塑料的刚性,又有橡胶的弹性。是目前用的比较广泛的,替代橡胶。优力胶是聚氨酯棒/板的另一种叫法而已。可用于做模具弹簧,减震垫。

    该优力胶垫有着极为精确的圆周度公差,以及内侧牢固的钢网材料,确保模切全过程尺寸的稳定性。同时坚固的表面质量保证了软模切过程中模切和压痕的质量,锁扣使连接处完美结合,保证了模切过程中连接点的强度。
    圆压圆模切胶垫的特点:
    1
    ,以美国高质量聚氨酯制造,能承受模切时产生的强烈压力及冲击,更耐磨,更耐用;在模切过程中不易产生划痕,在高速的模切过程中操作人员只需最小化的模切 压力,便可获得清洁的模切产品,从而提高模切机和胶垫使用寿命。
    2
    、更换胶垫时间只需20分钟。缝合以左右纽扣式完成,不费一口螺钉,大量节省停机时间
    3
    ,内壁为钢网的胶垫更加灵活和容易操作
    4
    ,现存数据库拥有各种不同的规格,能在最短的时间内满足客户的需求。
    胶垫安装拆卸换位
    所需工具:橡胶锤 一字螺丝刀  锉刀
    模切胶垫安装步骤:
    1.
    安装前请先将凹槽内清理干净,以免杂物残留对胶垫造成损伤。
    2.
    从滚筒中心开如安装第一片胶垫。
    3.
    把胶垫末端卡入凹槽中,用橡胶锤将其敲入槽内。
    4.
    抓住胶垫另一端将其绕滚筒一周,将两端对齐,用橡胶锤敲入。
    5.
    陆续安装其它胶垫。
    胶垫拆卸步骤:
       1
    、在滚筒凹槽处将一字螺丝刀插入胶垫锁扣,把胶垫从凹槽中撬出取出胶垫
       2
    、依次拆卸其它胶垫。
    换位:
       1
    、定期给胶垫换位可达到最长的使用寿命和模切质量;
       2
    、建议模切次数达到10万次更换一次位置;
       3
    、更换位置不受方向的限制,可根据胶垫的磨损情况,更换位置越频繁,使用寿命和模切次数就会越长。
     
    其他注意事项 
       1-
    胶垫安装前一定要检查滚筒表面是否干净,凹槽是否干净。 
       2-
    胶垫安装时一定要清楚滚筒工作时的旋转方向,安装的方向不要弄错。
       3-
    每次更换新的胶垫后初次使用,必须把模切滚筒与胶垫滚筒的距离调开初始位置,用废纸板试模切,逐步加大压力直到刚刚好能够把整张纸切断就好,不要再随意加大压力。只要能把纸切断,压力越小胶垫的寿命就越长!
        4
    、由于新胶垫和旧胶垫的厚度不同,更换新胶垫后必须留意机器的同步器(假如有此功能)是否正常,或者调速器是否需要调整,否则可能出现模切出来的纸板尺寸和原来不一样。同样道理,带有修磨功能的机器修磨胶垫后也需要注意这个问题。  

       5、胶垫平时存放或使用,必须避开阳光直射的地方,否则会影响使用寿命。

    Circle pressure circle die cutting pads:
    Optimal force glue is polyurethane PU elastomer, is one kind has good strength, compression deformation is small. Between plastic and rubber is a new type of material, with rigid plastic, and rubber elasticity. Is used more widely, instead of rubber. Optimal force glue is another term for polyurethane bar/boards. Can be used to do die springs, shock absorption mat.
    This optimal force glue cushion has the extremely precise circular degree of tolerance, and the inside of the solid steel mesh material, ensure the stability of the whole process of die cutting size. And solid surface quality to ensure the soft die cutting process of the quality of the die-cutting and creasing, lock the joint perfect combination, to ensure the strength of the connection point in the process of the die cutting.
    The characteristics of the circle pressure circle die cutting pads:
      1. high quality pu manufacturing in the United States, and seriously when the die cutting pressure, more wear-resisting, more durable; Not easily get scratches in the process of die cutting, in the process of high-speed die-cutting operators need to minimize the die-cutting pressure, can clean the die cutting products, thereby prolonging the service life of die cutting machine and the rubber gasket.
      2. replace the rubber gasket in just 20 minutes. Suture with left and right buttons type is complete, at no cost a screw, a large amount of savings downtime
      3. the lining for stencil rubber gasket is more flexible and easy to operate
      4. the existing database has a variety of different specifications, can in the shortest possible time to meet customer demand.
    Rubber gasket installation disassembly transposition
    Required tools: rubber hammer A screwdriver file
    Die cutting pads installation steps:
      1. Before installation, please clean up will be the slots, so as to avoid clutter residue cause damage to the rubber gasket.
      2. from the cylinder center such as installing the first disc pads.
      3. The card on the end of the rubber gasket into the groove with a rubber hammer knock it into the slot.
      4. Capture pads at the other end around the drum, it will be aligned on both ends, with a rubber hammer type.
      5. Install other pads in succession.
    Rubber gasket disassembly steps:
      1.in the drum groove insert a screwdriver with rubber pad lock, remove the pry out into the groove of the rubber gasket from rubber pad
      2.remove the other pads in turn.
    Empathy:
      1.on a regular basis to the rubber gasket transposition can achieve maximum life and die cutting quality.
      2.suggest die cutting times 100000 times to replace a position;
      3.change the position is not restricted by the direction, but according to the abrasion of rubber gasket, the more frequently the replacement position, and the service life of die cutting times will be longer.
    Other matters needing attention
      1.rubber mat before installation must check whether the roller surface is clean, grooves are clean.
      2.rubber gasket installation must clear roller rotation at work, do not mistake the direction of the installation.
      3.after each change the new rubber gasket used for the first time, have to die cutting drum and rubber gasket roller distance turned on the initial position and use waste paper board die-cutting, gradually increase the pressure until just can cut the whole paper is good, don't increase the pressure at will. As long as you can turn off the paper, the smaller the pressure rubber gasket of the longer the life!
      4. due to the old and new rubber gasket rubber gasket thickness is different, after replace the new rubber gasket must pay attention to machine synchronizer (if have this feature) is normal, whether to need to adjust or governor, otherwise likely die cutting board size is different from the original. In the same way, with the function of the grinding machine after grinding pads also need to pay attention to this problem.
      5. rubber gasket, store or use at ordinary times, must place away from direct sunlight, otherwise it will affect the service life.

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